When most individuals consider putting in a robotic cell, they think about a course of that takes half a 12 months, perhaps extra. Infinite design evaluations, integration delays, and operator coaching that drags on for weeks.
But it surely doesn’t should be that approach.
With the Lean Robotics methodology, we’ve seen producers go from “we should always automate” to a completely operating robotic cell in as little as 90 days. Right here’s how.
Why pace issues
Time is cash. The sooner you deploy automation, the earlier you:
- Scale back labor bottlenecks
- Enhance throughput
- Seize ROI
Lengthy timelines kill momentum. They drain enthusiasm out of your staff, delay your return, and in some instances, stall the challenge totally.
That’s why a structured, time-bound strategy is vital.
The Lean Robotics 90-day roadmap
Month 1 – Design
As an alternative of beginning with the robotic, begin together with your cell’s output.
- Outline the “buyer” on your cell (usually the following step within the course of).
- Decide the amount, high quality, and tempo that course of wants.
- Design your structure for stream, security, and ease of use.
Professional tip: Keep away from overengineering. Focus solely on the options you want for this section of manufacturing. You possibly can all the time develop later.
Month 2 – Combine
That is the place you flip the plan into actuality:
- Assemble your cell with standardized, pre-tested parts the place doable.
- Program offline to avoid wasting on manufacturing downtime.
- Check with reasonable manufacturing inputs—don’t wait till set up to find points.
Professional tip: Hold integration lean. Overcomplication at this stage results in delays and future complications.
Month 3 – Begin to function
As soon as the cell is put in, it’s time to:
- Prepare operators for confidence and luxury, not simply compliance.
- Run at low quantity first, gathering suggestions out of your staff.
- Optimize based mostly on real-world efficiency earlier than scaling to full output.
Professional tip: Doc every part—layouts, applications, SOPs—so your subsequent cell goes in even sooner.
What you acquire by shifting quick
- Faster ROI – You begin saving sooner.
- Workforce buy-in – A brief, profitable deployment builds confidence for future automation.
- Standardization – Classes out of your first 90-day challenge turn into the blueprint for the following.
Lean Robotics makes it doable
The 90-day timeline is about eradicating the waste that slows tasks down. With the best framework, instruments, and mindset, your staff can go from clean ground area to a productive robotic cell in simply three months.
Need to see how this might work in your manufacturing unit?
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