How PAL Prepared and PAL Sequence make palletizing safer for each operator

October is Protected Work Month and an ideal time to rethink end-of-line security.

For meals and beverage producers, the place manufacturing by no means stops, security dangers usually conceal in plain sight. One of the vital frequent and expensive examples is handbook palletizing.

Repetitive lifting, twisting, and stacking on the finish of the road result in pressure accidents, fatigue, and turnover. These duties don’t simply sluggish manufacturing; they quietly drain revenue by way of absenteeism and compensation prices.

The excellent news: palletizing automation has advanced. With Robotiq’s PAL Prepared and PAL Sequence, plant managers can cut back accidents, enhance uptime, and create a safer, extra productive office — beginning at this time.

Why ergonomics and security are strategic priorities

The ROI of ergonomics in manufacturing is surprisingly excessive. When employees keep away from fatigue and damage, corporations save on substitute labor, compensation claims, and downtime — whereas additionally bettering morale and retention.

 Investing in robotic palletizing isn’t nearly effectivity, it’s about defending your workforce and your backside line.

“[Manual palletizing] was an ergonomically unfriendly process. These instances are 30 kilos after they come off the road, at six instances per minute. We had two operators doing that job, and on a shift, they may elevate 100 thousand kilos. These operators now have forklift certifications and have been reallocated to different areas of the plant the place they had been wanted.

Mark Majkrzak
Founder at RAIN Pure Mountain Spring Water

If you would like to take a deeper dive into this subject and consider the direct and oblique prices of Musculoskeletal Dysfunction (MSD) accidents,  I invite you to observe our unique webinar with security professional, Carla Silver: Security pays – making a case for a cobot palletizer to scale back ergonomic accidents and supply an ROI. 

PAL Prepared: Security from day one

PAL Prepared is a production-ready palletizing cell — totally assembled, examined, and able to run on day one. It’s constructed for real-world manufacturing environments the place security, reliability, and uptime matter most.

Key security options embody:

• Sensible Infeed System: Automates field presentation, eliminating bending and twisting motions.
• Constructed-in Security Scanners: Detect human presence and sluggish or pause robotic movement immediately.
• Compact Footprint & Mobility: Suits tight areas and strikes simply between traces — no everlasting fencing required.
• PowerPick Multi Vacuum Gripper: Dependable field dealing with and clean movement management forestall sudden collisions.
• Pre-validated Security Logic: Each PAL Prepared cell is examined earlier than cargo to make sure compliance and peace of thoughts.

With PAL Prepared, producers can automate quick whereas guaranteeing a protected transition for his or her operators.

PAL Sequence: Scalable security for increasing operations

When it’s time to scale, PAL Sequence takes security and consistency to the subsequent stage. It’s a modular palletizing platform constructed on the identical basis as PAL Prepared — however designed to develop along with your manufacturing unit.
Every deployment makes use of the identical software program, security logic, operator interface, and design structure, so scaling doesn’t imply retraining or revalidating from scratch.

Why it really works:

• Standardized security configuration throughout a number of websites
• Modular add-ons for development with out new integration work
• Constant operator expertise throughout each cell
• Scalable with out the chance of customized one-offs

PAL Sequence lets producers scale safely and confidently — whether or not increasing a single line or automating throughout a number of services.

The true price of handbook palletizing

Guide palletizing duties can contain 700+ lifts per employee per shift — repetitive motions that put monumental stress on the again, shoulders, and joints. Over time, this results in misplaced time, employee turnover, and persistent accidents.

In distinction, collaborative palletizing programs like PAL Prepared and PAL Sequence take away the ergonomic burden totally. Cobots tackle the heavy, repetitive work, whereas workers transfer into roles that require ability, oversight, and inventive problem-solving.

This shift doesn’t remove jobs — it upgrades them. Staff keep protected, motivated, and productive, and firms see measurable positive aspects in each security and output.

October reminder: Protected work is wise work

Throughout Protected Work Month, Robotiq celebrates the producers who’re remodeling end-of-line operations into safer, smarter, and extra sustainable workplaces.

When security turns into the muse of automation, everybody advantages:

• Operators go residence wholesome and motivated.
• Managers see predictable uptime and ROI.
• Factories change into resilient and future-ready.

This October, take a contemporary have a look at how your groups palletize. A small step towards automation at this time may forestall accidents — and drive long-term productiveness — for years to return.

Able to See Protected Automation in Motion?

So, will Lean Palletizing deliver security and price effectivity to your manufacturing unit? Earlier than committing, know precisely what automation can ship in your manufacturing line(s).

👉 Strive the Robotiq Palletizing Match Device to obtain:

• A customized 3D simulation of your palletizing cell.
• ROI and payback calculations primarily based in your manufacturing information.
• A downloadable report you possibly can share along with your group.

Begin quick. Scale with confidence.