Panovo Alimentaria, a part of Grupo Proan, is a number one Mexican bakery producer producing snack muffins and frozen baked items across the clock. With greater than 1,000 workers and a number of manufacturing traces, Panovo was operating right into a problem frequent throughout meals manufacturing: guide palletizing was holding them again.
Operators have been required to stack bins as much as 2.5 meters (98 in) excessive — a bodily exhausting process that induced fatigue, excessive turnover, and ergonomic dangers, particularly throughout in a single day shifts. Guide stacking additionally created inconsistent pallet high quality and strained logistics. And since Panovo’s amenities supplied restricted flooring house, massive retrofitted tools merely wasn’t an choice.
“We had an enormous want to cut back operator fatigue within the packaging space, particularly for palletizing. We required a low-cost, small-footprint answer as a result of our house is restricted and retrofitting massive machines is tough.”
— Juan Barba, Mission Engineer, Panovo Alimentaria
Aa collaborative strategy to palletizing
Panovo partnered with Robotiq and native integrator HTL to implement 5 collaborative robotic palletizing cells throughout its manufacturing traces. The mannequin that match finest was Robotiq’s AX10 Palletizer, able to stacking pallets as much as 2,750 mm (108 in) excessive, even in low-temperature environments.
Key to the success was the user-friendly interface, which helped operators shortly adapt to the brand new system. With assist and coaching from Robotiq and HTL, the transition was clean and worker buy-in was rapid.
“The robots didn’t threaten our employees. Quite the opposite, they have been amazed — and desirous to study.”
— Víctor Antimo, Operations Supervisor, Planta Vualá
Outcomes that stack up
The influence was felt on each the store flooring and in logistics:
- Improved operator well-being: Staff now not endure the pressure of stacking heavy bins overhead, decreasing ergonomic dangers and making a safer, extra comfy work setting.
- Higher retention: Workers embraced automation, boosting job satisfaction and decreasing turnover.
- Constant high quality: Robotic palletizing delivered dependable, uniform pallets that streamlined logistics.
- Flexibility for the long run: The system simply handles a number of product codecs and adapts to Panovo’s evolving wants.
Panovo is already planning to increase automated palletizing throughout extra traces.
Lean Palletizing in motion
Panovo’s journey exhibits how collaborative automation frees human palms from repetitive duties whereas making manufacturing extra dependable. By selecting Robotiq Palletizers, Panovo not solely diminished harm danger and turnover, but in addition set itself up for scalable, long-term success.
To study extra about Panovo’s success story, take a look at the full case research or watch the on-demand webinar!
Let’s make your manufacturing unit future-ready
We have made it simpler than ever to see how a Robotiq Palletizer might remodel your operations. To get a full report, together with a personalised 3D render and ROI calculation, reply just a few questions from our Palletizing Match Instrument.
